VFDs are available in a range of basic voltage models that operate on 230V, 480V, and 600V 3-phase power. Selection depends on your machine or appliance’s type and current rating. It also includes the machine’s input source and the input/output requirements.
USFULL’s variable frequency drive provides control over the speed of electric motors. Their initial application is helping you match the speed of the engine to load. They can vary the frequency and voltage supplied.
What Is The Importance Of Variable Frequency Drive?
You can use VFDs for many different applications for their existence. For example, solar panel system installation, agriculture sector, manufacturing, and processing plants. You can also use VFDs to control machine tasks such as cutting the metal into shape with a laser cutting tool.
You can use VFDs in warehouses and automated robotics settings to maintain accuracy at a fixed current. Some large end-user companies may install VFDs for motion control applications.
One of the best things about VFD is that they are pretty affordable for most industries. They can help optimize performance and save energy. They can also help you reduce machine and robotic lifecycle costs.
Variable frequency drives reduce energy consumption and allow for more efficient air conditioning. It depends on what kind of application you’re running. Electric motors generate most of the power used in industry. VFDs have a significant impact on the industrial sector.
How Can You Tackle Motion Control Of Application By VFD?
Here are some cases where it is helpful to use VFD when tackling motion control applications:
1. Load Changing Conveyors
Conveyors are common elements of the industry. They need effective systems to ensure they are operational and taking up enough power. It can be very taxing, especially on older and less efficient conveyor systems that need to be constantly running.
One of the best ways to reduce power consumption is to change how and what you run with different loads. A conveyor system with a VFD is efficient at even low load cycles. It will sense lighter loads, adjusting the power factor for the motor to operate.
This type of Eco-mode allows you to avoid unnecessary power use when there’s no need. It also ensures the motor powers up and runs at high performance with heavier loads.
2. Simplifies Inter-Logistics
VFDs are a great way to provide a simple yet effective solution. This technology is beneficial for some use cases. You can also optimize it using simpler technology. You can reduce the number of motor combinations in your inter-logistic application by changing the speed.
The installed gear numbers determine a conveyor belt’s speed. The result is that the ratio needs to be altered a few times. But today, you can use VFD, which adjusts for all system sections and provides more consistent speeds.
The conveyor speeds in different areas need to vary for large warehouse systems. It can be done by switching from an auto-variable rate to selecting fixed speeds that you choose.
3. Utilize Motor At High-Frequency
Many motors don’t run at a constant speed, which may not be the safest option for your application. A more optimal design would run at 60 Hz. But, this isn’t necessary if you’re running the motor off-grid by its power source.
VFDs can help motors with higher power and more efficient response time. It can better suit the needs of your specific application. They use designs from 100 to 600 Hertz – they’re a perfect fit for any motor.
VFD has similar power output compared to standard 50/60 Hz induction motors. It means VFDS can be precise enough for even the most demanding applications.
4. Use Induction Motor At Servo Mode
Performing servo functions without using rare metals with permanent magnet motors is necessary. They are accurate and need high precision speed and position control. It is essential for device performance.
Unlike permanent magnet servos, you can engage and disengage the motor by a VFD. They end the need to use a high AC voltage. VFDs can provide enough precision for many servo applications.
It would help if you considered the voltage your motor will run on. The motor size and capabilities are also important when choosing which VFD suits you.
What Are The Scenarios Of Constant Motion?
The VFD is most commonly used in solar panel systems because it maximizes efficiency. Some other uses of VFD contain domestic consumption in remote areas and fish farming. It also includes municipal/forestry irrigation, desert control and livestock water supply.
· Swimming Pool Filtration System
VFDs are getting smaller and making them ideal for self-contained swimming pools. It’s estimated that 40% of the electricity used by indoor pools is spent on pump systems that ensure the pool remains clean.
The system includes a series of filters and chemical pools that hold the water and let it out through a return nozzle.
· VFD For Refrigerator Compressor
VFD quickly finds refrigeration compressors that cool or heat applications without significant strain on energy usage. They make it less challenging to pick one and ensure you’re getting the most incredible efficiency for your money.
Need to install variable frequency drives that still provide the performance and life of the refrigerator’s compressor.
· For Compressor In Oil/Gas Industry
With VFDs, there is less downtime because of the stable performance and fuel-efficient operation. Due to the higher efficiency of a VFD and motor, energy costs can be reduced.
As the inlet air temperature rises, gas turbines will work less efficiently due to reduced oxygen reaching the combustion chambers. VFDs and motors are temperature-proof. Less spare parts needs and low maintenance costs as a result.
· VFD In Booster Pumps
Pressure booster pumps provide a way to increase the pressure on your building or office’s water supply. They typically work while they’re plugged into an existing water line.
An alternative to using pressure control valves is VFDs in pressure booster pumps. These devices offer energy savings and decreased maintenance costs and risks. They can also reduce energy costs by 20% or more due to their safety factor.